原创 锂电池——三菱的PHEV事故

2013-6-13 14:14 5114 12 15 分类: 消费电子
三菱的电池问题,算是告一段落了,在这里总结一下这次的事情。
 
1.事件的开端
 
Mitsubishi reports fire in i-MiEV battery pack, melting in Outlander PHEV pack
 
    Mitsubishi Motors reported two separate incidents with Li-ion battery packs: one, a fire in a i-MiEV battery pack at the Mizushima battery pack assembly plant; the other, heating and melting in a pack installed in an Outlander plug-in hybrid electric vehicle.
 
    In the Mizushima event, the pack was connected to charge-discharge test equipment. There was no injury to personnel, or damage to the main plant building and equipment.
 
    Mitsubishi noted that the supplier, GS Yuasa, had made a change in its manufacturing process, and that since there is a possibility of failures that may occur in this context, it is investigating in collaboration with GS Yuasa. Mitsubishi has shipped 45 units (for specified corporations) and 68 units of that type of pack for the domestic market as spare parts.
 
   The incident with the Outlander PHEV occurred after the vehicle had been fully charged and stood for one day. Upon trying to move the vehicle, the driver detected an odor, which was traced to melting of part of the battery pack.
 
   The melting was traced to the overheating of some of the battery cells—also supplied by GS Yuasa.
 
     三菱汽车于2013年3月27日发布公告称,纯电动汽车(EV)和插电式混合动力车(PHEV)的车载电池分别发生了起火和发热的情况。
 
      3月18日,在三菱汽车水岛制作所的EV用电池组组装工厂内,一个“i-MiEV”用16kWh电池组出现过热和冒烟现象,约1个小时后起火。
 
      3月21日,在销售公司充电的PHEV“欧蓝德PHEV”配备的电池组发热,电池单元和电池组的一部分熔毁。
 
官方通告:Mitsubishi Motors Reports Instance of a Battery Pack Fire at its Mizushima Plant, Investigation
 
2.电池的情况
 
  这次三菱汽车的事件,还是引起了比较大的震动,有很多的报道此次事件,主要是电池的供应商是GS Yuasa,波音的事件余波未了。
 
Mitsubishi asks customers not to charge Outlander
Li-ion Batteries from GS Yuasa Involved in Two Overheating Incidents in Mitsubishi EVs
Lithium-Ion Batteries Overheated in Mitsubishi Vehicles
Battery Issue Solved, Mitsubishi Outlander Plug-In Hybrid Production To Double
 
http://i1337.photobucket.com/albums/o674/JouleThief/OutlanderPHEVBatteryComponents_zps18374a9d.jpg
 
 
3.调查
 
初步筛查
 
      初步调查事故的时候,发现电池组的一部分有熔毁痕迹,对熔毁的电池实物进行确认后发现,配备的80个电池单元中有一个单元因故过热,导致周边单元熔毁。电 池组将80个单元分三组设置,只有其中一组有熔毁痕迹。出现问题的电池组配备的都是Lithium Energy Japan公司生产的50Ah电池单元。起火的EV电池单元的生产线进行过工序变更,可能是由此引发了故障。
 
进一步筛查
 
    2013年4月10日公布调查过程,表示原因是在筛选检查工序中向设备放置电池单元时,受到了过大的冲击该。
 
后续筛查
 
Mitsubishi Motors Announces Findings of Investigations into Drive Battery Issues in Outlander PHEV and Other Electric Vehicles
 
       三菱汽车公布的电池单元内部短路的原因是,在电池单元生产线2012年12月新导入的筛选检查工序中
 
(1)作业时使电池单元落到地上、造成过大冲击,导致正极的集电体发生变形;===》估计发生熔损的事例
 
(2)筛选检查时实施的振动比当初的设计大4倍左右,导致内部产生金属片====》估计只发生内部短路而未熔损的事例
 
      三菱汽车针对(1)、(2)两个问题分别试制了300个和100个电池单元并进行试验,确认了相关现象。
 
1. Conclusion of Findings
 
The joint investigation revealed that the battery cell defect originated from a part of the supplier's manufacturing line, resulting in short-circuited battery cells. The defect occurred in a screening process that was added to the manufacturing line in December 2012. It was found that during this screening process the shape of an internal part of the battery cell was altered and some microscopic contaminants were generated as a result of battery cells being exposed to excessive force.
 
2. Removal of Screening Process
 
The screening process where the defect was occurring has been removed.
 
A new screening process introduced at the supplier production line was reported to cause malfunction in the batteries.
 
以上的过程整理自:
 
1.三菱汽车EV和PHEV的电池恐起火及发热,原因很可能出自电池单元生产线
 
2.欧蓝德PHEV电池故障调查结果:主因可能是筛选检查造成的变形
 
3.三菱汽车社长反省质量问题:“员工没有认识到自己工作的重要性”
 
4.三菱汽车公布PHEV电池故障调查结果:原因在于电池单元落地冲击造成的变形
 
  经过以上的折腾,这事情差不多就算完了,可以看出,三菱额反应是相当迅速的。
 
1.电池出事故,将会造成极大的影响,所以迅速定位问题,解决问题是最关键的。比如建议客户不要充电,发布实时信息(3月27日,4月10日和4月24日)。
 
2.召回车辆进行处理,其实这次举动也是颇费成本的,对每个电池包需要进行检测和检测异常,不知道是否采用新的来代替。
 
Mitsubishi Motors will announce recalls of all 4,305 of the Outlander plug-in hybrids it has sold since the vehicle went on sale in January, as well as 115 electric vehicles including the i-MiEV, once it decides how to prevent the manufacturing error.
 
   这次还有一些软件问题,三菱果然是日本汽车产业“先锋”毛糙的代表。
 
In addition, Mitsubishi announced several other recalls this week for the Outlander PHEV that are unrelated to the battery issues.   Among them is a recall of 3,839 vehicles due to potential problems with the control programs for the Front Power Drive Unit (PDU) and Rear Motor Control Unit (MCU), see right.  It is possible the vehicle will not start, or it may depress the accelerator pedal causing the vehicle to move suddenly.  The ECU also needs to be reprogrammed to address various issues.
 

文章评论3条评论)

登录后参与讨论

用户1724555 2014-9-26 15:45

OK

用户1602177 2013-6-14 14:20

很不错的总结分析

用户1277994 2013-6-14 09:10

三菱会因此被T和H公司耻笑了。
相关推荐阅读
yzhu05_597603602 2014-12-26 11:43
电池管理芯片分析
  在这里首先需要向Davide Andrea / LiIonBMS.com表达敬意,他把大部分能收集的数据都收集到了。从他的角度来看,给出了参考建议,也给出了ASIC的参数(http:...
yzhu05_597603602 2014-12-26 11:42
电池管理的架构概览
  今天开始对整个架构进行初步涉及,LT的工程师在《BATTERY MANAGEMENT ARCHITECTURES FOR HYBRID/ELECTRIC VEHICLES》一文中提及了四种...
yzhu05_597603602 2014-12-26 11:40
电池管理的未来可能的技术2
  朱玉龙 汽车电子设计 继续整理余下的部分,这里主要介绍采集部分比较有新意,如建模和控制和测试部分比较传统,就略去不提,有兴趣可以自行查找。 ...
yzhu05_597603602 2014-12-26 11:38
电池管理未来可能的技术1
  我在和同学王嵩聊的时候,谈到国内对于测控两端的投入太少。从汽车未来的发展方向而言,往智能化的路子,必须是从传感器、数据融合和有效控制开始的。这里,主要收集一些新的电池管理的技术,从美国的研...
yzhu05_597603602 2014-12-02 20:50
【一周推书】看得见的和看不见的
又到周五了,新年将近了。 今天推荐的是一本经济学的书籍,<看得見與看不見的>弗雷德里克·巴斯夏。在经济学领域,只能说是去理解不同人的想法,宏观看热闹,围观看各位老板...
yzhu05_597603602 2014-11-20 17:04
电池系统集合
感谢Google,费了2天的功夫,把30余款车的电池系统尽可能的从安装位置、电池系统外形、开盖照片、分解图、模块图和单体情况大概搜罗一下放在表格里面做对比。基本数据如下: 风冷vs液...
我要评论
3
12
关闭 站长推荐上一条 /2 下一条